The AVI Photomask Metrology System

Accuracy & Repeatability

 Linewidth Accuracy  Repeatability
 Defect Accuracy   Print in Landscape mode for all graphs and text to appear.

Linewidth Accuracy

Graph: AVI 	and KMS vs. SEM
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Graph: AVI - 	SEM (Chrome and Clear)
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Data courtesy of TSMC

Measurements of a CD test pattern, isolated lines. KMS and AVI data taken with a KMS-400 with white light. The AVI computer digitized images from the KMS display.

KMS measurements were calibrated with the existing calibration on the KMS.

AVI measurements are total flux divided by intensity range and pixel size. Pixel size is determined from pitch measurement.

Conclusions:
    AVI measurements are linear down to the smallest lines that will print.
    AVI flux-area measurements can accurately measure subwavelength lines with a linear, single point calibration.
    "Transmission linewidth" measurements based on flux-area size define a linewidth which can be duplicated on any optical system. Accuracy is limited by the printed line pitch and repeatability is limited by the illumination level control.
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Defect Accuracy

Accuracy Graph: AVI - SEM Defect 	Measurements
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AVI measurements are within 40 nm of SEM measurements for defects from 0.05 µ to 0.5 µ (after 100 nm diffraction offset).
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Repeatability

AVI repeatability is better than 3 nm, or 1% of the defect size.
AVI Repeatability Graph

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The AVI Photomask Metrology System
 
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